Large Part & Deep Draw
Compression Molding Solutions
AdvancTEK’s compression molding process produces products like headliners, acoustic panels, bunk trays, and wheel well liners. Layers of materials, typically a substrate and topgood, are heated and compressed to produce the final product. This process is very tunable and our experts can provide recommended material composition based on the goals of the customer such as acoustic & thermal performance, cleanability, and cost. Our expertise, equipment, and processing technology permit us to produce very large parts with extremely deep draws in markets like commercial vehicle, construction, agriculture, and powersports.
Compression Molding Technology
Compression molding can be a great option for low, medium, and high volume applications. AdvancTEK has 10 formers and 9 waterjet stations throughout sites in both the U.S. and Mexico. We use a variety of topgoods including vinyl, cloth, and non-wovens – as well as 3 main substrate types:
- GMT: Glass mat thermoplastic; a low pressure, thermoformable PP based composite combined with a chopped filament fiberglass
- Dry Urethane: Urethane composites consisting of a fiberglass sandwich
- PET: Needle punched polyester fiber
Substrate Comparison
GMT vs. Dry Urethane: Which is right for you?
GMT comes in lofting and non-lofting varieties, is tuneable, and has customizable densities from 600 – 2,000 GSM. It has a high stiffness-to-weight ratio making it best option when stiffness is a priority.
Dry Urethane has an excellent I-beam structure and the urethane composite & fiberglass can be customized to achieve densities of 680 – 2,000 GSM. It is an excellent lower weight option with superior acoustic and thermal performance.
BLOGS
Concept to Customer: Optimized Manufacturing Design & Development Services
Design and development are key to success in manufacturing. For several decades, AdvancTEK has guided numerous customers through the development of custom solutions by understanding their visions and expectations. We apply our decades of experience by asking the right questions to assist you in making informed choices for your project. Read our blog to discover more about our design and development services.
AdvancTEK’s Guide to Selecting the Right Plastic Manufacturing Process
The overall cost, quality, and efficiency of your products greatly depends on the type of manufacturing process selected. Each process, from injection molding to thermoforming, offers unique advantages for specific applications. From years of industry experience, AdvancTEK has learned the nitty gritty details of each process, making us experts in determining which one is right for any given project. Read our guide for selecting the right plastic manufacturing process to learn more.